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BASICS ABOUT METALDETECTORS
Basic Principles of Operation
Safeline detectors utilise a low power high
frequency magnetic field coil system which has the
ability to sense minute disturbance created by
metal particles. A metal particle passing through
the aperture of the detector will create changes in
the magnetic field inside the detector.
The changes in the magnetic field will generate
electrical signals in the coil system which can be
characterised by the parameters Phase and
Amplitude.
The amplitude/size of the signal is related to the
size of metal particle, the larger the metal particle
the greater the amplitude of the signal.
Different types of metal generate signals which
differ in phase. Phase or more precisely phase
angle, it is a comparative term and is a
measurement of phase relationship relative to some
reference.
Fig. 1
Diagram Fig. 1 shows the typical phase relationship
of various signals from the detector. All signals
generated by the metal detector coil system can be
represented in this manner, i.e. a vector with
amplitude and phase angle.
Vibration Signals
Great care is taken in the design and manufacture
of the Safeline detectors to minimise the effect of
vibration on the performance of the detectors.
However mechanical disturbances do create
vibration signals from the coil system.
Vibration signals can be represented in the same
way as signals, generated by metal particles. ie a
vector with amplitude and phase.
The vibration signal is used as a reference when
comparing the phase angle of signals from the coil
system. For example, If we say stainless steel has
a particular value of phase angle, the phase angle
is the angle relative to vibration. Reasons for
selecting vibration as the reference phase will
become apparent.
Product Effect
Metal detectors are used to inspect all types of
products. Food, pharmaceuticals, plastics,
chemicals and many others.
Some products exhibit a 'product effect'. ie the
product itself generates a signal in the same way as
a metallic particle. This results from the bulk
conductivity of the product at high frequency.
For most products, usually dry products, the
product effect is negligible. However, wet or moist
products, e.g. meat, sauces, soups etc generate a
large product effect signal which will influence the
effective operating sensitivity of the detector.
Product effect signals may be represented dia-
gramatically as a vector with phase and amplitude
in the same manner as the signals from metallic
particles.
Phase Discrimination
The Safeline detector contains phase discrimination
circuits which discriminate between the wanted
signals from metal particles and the unwanted
signals from vibration and product effect, i.e. it
minimises the effects of the unwanted signals
Probably the simplest way of reducing the vibration
or product effect signals would be to adjust
the sensitivity control. However, the sensitivity
control reduces the sensitivity to all signals, metallic
signals, vibration and product signals alike.
What is required is a more selective adjustment that
will discriminate between different signals.
The phase discriminator does this, it selectively
reduces the signals from vibration or product effect
with minimal effect on the metallic signals.
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